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From 4 SKUs to 1: Azure 2 Ultra PB Cut Crushing Plant Maintenance Labour by 25%

About the company

A crushing plant operating heavy-duty equipment for continuous material processing. The plant relies on equipment such as jaw crushers, vibro feeders, VSI cone crushers, and impactors, making efficient lubrication essential for smooth and reliable operations.

The Challenge

In this high-impact environment, maintenance complexity was a daily challenge. Traditionally, their team had to manage four different specialized greases to service their Jaw Crusher, Vibro Feeder, VSI Cone Crusher, and Impactor.

The Solution

We partnered with them to streamline their entire lubrication program using Azure 2 Ultra PB. By transitioning to this single-source solution, the facility has transformed its maintenance workflow.

The Results

  • Our PB formulation significantly outlasts previous greases, extending service life and reducing re-lubrication frequency.
  • Reclaiming 25% of their maintenance labour time was achieved through fewer grease points and longer application intervals.
  • The client reported a measurable 10% boost in overall equipment smooth-run performance alongside improved maintenance efficiency.
  • Consolidating four SKUs into a single product eliminated inventory headaches and the risk of cross-contamination or applying the wrong grease.

Testimonial

Moving to a single grease has made our maintenance routine much simpler. We spend less time on lubrication, manage fewer products, and have seen a noticeable improvement in equipment performance

Maintenance Manager, Aggregate & Crushing Plant