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Cutting Pin & Bush Failures by 70% in Harsh Port Operations

About the company

A port-based company handling bulk material operations using heavy-duty grabs for continuous loading and unloading. The equipment operates under high loads and harsh conditions, making reliable pin and bush performance essential for smooth and uninterrupted operations.

The Challenge

The port grabs were experiencing frequent pin & bush failures, high operating noise, excessive downtime, and rising labour costs due to regular maintenance using conventional EP 2 grease.

The Solution

We recommended Azure 2 Ultra PB for pin & bush lubrication, designed for high-load, high-impact, and continuous port operations.

The Results

After implementation, the grabs operated noticeably smoother with near-zero noise. Lubrication intervals increased, wear reduced, and maintenance frequency dropped significantly.
– 4× performance improvement over normal EP 2
– 70% reduction in pin & bush failures
– Lower downtime and labour costs
– Improved equipment reliability in harsh port conditions

Testimonial

Azure 2 Ultra PB has made a significant difference to the reliability of our grabs. With fewer pin and bush failures and smoother operation, we’re spending far less time on maintenance and unexpected downtime

Maintenance Head, Bulk Material Handling Port